Our Products Face Mask Production Machines
APL110 Mask Production Line
Our fully automatic system to form 3 ply flat mask bodies, combine raw fabrics, three layers of pp non-woven, then form the creases, inserting nose clips and being weld together by ultrasonic welding device, finally cut into mask body pieces for next earloops welding procedure.
| Process | Fully Automatic |
| Capacity | 80-110 pcs/minute* |
| Mask Size | 175 x 95mm |
| Machine Size (LxWxH) | Mask body machine: 2810 * 640 * 1410mm (L x W x H) Earloop welder: 1980 * 1150 * 1490 mm (L x W x H) |
| Weight (N.W) | Mask body machine: 351kg Earloop welder: 427kg |
| Power | 220V, 50/60Hz, 1 Kw |
| Setup time | 4 hours |
| Brochure | Download Brochure » |
APL250 Automatic Mask Machine
Materials In, Masks Out In One Set of Machine ONLY! No More Earloop Welding Machines.
| Process | Fully Automatic |
| Capacity | 250 Pcs/min(Stable Speed) |
| Mask Size | 175 x 95mm |
| Machine Size (LxWxH) | Mask body machine: 450 * 115 * 160 CM (LxWxH) Mask distribution machine: 85 * 132 * 120CM (LxWxH) Mask packaging machine: 388 * 72 * 145 CM (LxWxH) |
| Weight (N.W) | 620KG(N.W.), 680KG(G.W.) |
| Power | 220V, 1Kw, 4A |
| Brochure | Download Brochure » |
KN95 Mask Manufacturing Machine
KN95 mask manufacturing machine adopts ultrasonic technology for automatic operations to produce 4-5 layers of KN95 masks. The molds can be easily changed to accommodate a wide range of KN95, N95, FFP mask production. The specially designed, TESTEX mask making machine is suitable for various earloops materials, stable running without stuttering and jamming.
This KN95 mask manufacturing machine uses the computer PLC programming control and servo drive to stabilize mask production. Also, it uses modular design, is easier to use, and saves labor.
| Process | Fully Automatic |
| Capacity | 110pcs/min |
| Machine Size (LxWxH) | 8500mm(L)*1000mm(W)*1900mm(H) |
| Power | 220V 16A maximum power 20 KW |
| Brochure | Download Brochure » |
KN94 Mask Manufacturing Machine
KF94 mask manufacturing machine, also called fish mask manufacturing machine, and a fully automatic mask manufacturing machine for KF94 standard or DS2 standard mask production, can produce different masks depending on the raw materials used.
KF94 mask manufacturing machine is mainly composed of two parts: main body machine and ear band welding, using servomotor, cylinder, and ultrasonic welding instrument to complete the mask production line.
| Process | Fully Automatic |
| Capacity | 110+pcs/min |
| Machine Size (LxWxH) | 6000mm*3700mm*1800mm |
| Machine Weight | 1500kg |
| Power | 220V, 50/60Hz |
| Brochure | Download Brochure » |
Outer/Inner Spunbond Fabric for Mask Production
Non woven fabric, or spunbond, is one of the important materials to make all kinds of masks. ATI Corporation supplies non woven fabric suitable for producing qualified face masks.
| Color | White |
| GSM | 25g/m² |
| Fabric width | 195mm |
| Additional details | Inner and outer spunbond interchangeable |
*2 US tons of spunbond, 1 ton of meltblown, 1 ton of earloop, and 1 ton of nose wire makes about 1.4 million masks.
Meltblown Non Woven Fabric Material for Mask Production
Meltblown fabric is one type of pp spunbond nonwoven, is used as the key filter material for all kinds of masks.
| Color | White |
| GSM | 25 – 30g/m² |
| Fabric width | 175mm |
*2 US tons of spunbond, 1 ton of meltblown, 1 ton of earloop, and 1 ton of nose wire makes about 1.4 million masks.
Face Mask Earloop for Flat Masks or KN95 Masks
Face mask earloops are used to help the face mask fit on the wearer’s face well, can be easily weld on the masks by ultrasonic welding machines.
| Color | White |
| Materials | Hollow knit earloop with spandex |
| Additional details | Very smooth feeding, no twisting to stop production |
*2 US tons of spunbond, 1 ton of meltblown, 1 ton of earloop, and 1 ton of nose wire makes about 1.4 million masks.
Nose Bridge Wire for Mask Production
Nose bridge wires are the parts which make the flat 3 ply masks or fold masks fit tight to the wearer’s face nose area.
| Color | White |
| Materials | Steel wire with plastic coating (PVC/PE + zinc plated steel/Galvanized Wire) |
*2 US tons of spunbond, 1 ton of meltblown, 1 ton of earloop, and 1 ton of nose wire makes about 1.4 million masks.
Additional Testing Equipment
Bacterial Filtration Efficiency (BFE)
Differential Pressure (Delta P) & Air Flow Resistance
Sub-micron Particulate Filtration Efficiency (PFE)
Resistance to Penetration
Flame Spread
Impact Penetration Tester
4-5 weeks to ship
Hydrostatic Head Tester
Tensile Strength of Ear Loop Welds
Ready to Get Started?
To receive a quote, please complete the form below, and one of our team members will be in touch with you shortly!
† Disclaimers: Savings are calculated based on the initial cost of the equipment, average cost per unit of $0.064, and the market rate for purchasing masks in bulk of $0.50 per unit. Actual savings may differ depending on other variables and on which machine(s) you are using. Lead times are subject to change. Machines are made in China. All material is white. Nosewire and earloop are sourced from overseas suppliers. ALL shipping is EXWORKS and the purchasing customer is responsible for coordination. Non-woven material has been tested to ASTM standards. However, the final product still needs to be tested. ATI recommends two workers per machine. Guarding for safety standards will be completed by the customer.
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